Skip to main content

As a global leader in industrial automation and control systems, Yokogawa maintains exacting standards for their precision instruments and control equipment. For distributors, understanding the proper procedures for handling returns and claims is essential for maintaining customer satisfaction and ensuring efficient processing. This comprehensive guide will walk you through Yokogawa's returns and claims processes. 

 

Types of Returns and Claims Available 

Warranty Claims 

Yokogawa provides comprehensive warranty coverage for its automation products. Warranty claims can be processed for: 

  • Manufacturing defects 
  • Calibration issues 
  • Performance deviations 
  • Communication failures 
  • Display malfunctions 
  • Software-related issues 
  • Sensor accuracy problems 

Defective Product Returns 

For products that fail during commissioning or operation: 

  • Calibration verification 
  • Performance testing documentation 
  • Communication testing 
  • Signal accuracy verification 
  • Software diagnostics 
  • Hardware functionality check 
  • Environmental condition assessment 

Customer Satisfaction Returns 

Yokogawa supports customer satisfaction with returns accepted for: 

  • Specification mismatches 
  • Range requirements 
  • Protocol compatibility issues 
  • Order discrepancies 
  • Project requirement changes

Damaged Goods Claims 

For products damaged during shipping or handling: 

  • Immediate documentation of visible damage 
  • Calibration seal verification 
  • Photographic evidence requirements 
  • Packaging retention guidelines 
  • Electronic component protection assessment 

Before Filing a Claim/Return 

Required Documentation 

Prepare these essential documents before initiating returns: 

  • Original purchase order number 
  • Invoice number 
  • Serial numbers 
  • Calibration certificates 
  • Configuration data 
  • Software versions 
  • Installation documentation 
  • Performance test results 
  • Photographs of damage or defects 
  • Completed Yokogawa return authorization form 

Eligibility Verification 

Verify these eligibility requirements: 

  • Product is within warranty period 
  • Original proof of purchase available 
  • No unauthorized modifications 
  • Proper installation verification 
  • Environmental conditions met 
  • Calibration seals intact 
  • No unauthorized firmware changes 

Product Condition Requirements 

Ensure returned products meet these conditions: 

  • Original packaging when possible 
  • All components included 
  • No additional damage beyond reported issues 
  • Clean and protected from static 
  • Calibration protection maintained 
  • Original firmware state 
  • Configuration documented 

The Claims and Returns Process 

Initial Assessment  

  • Document performance issues 
  • Verify configuration 
  • Check software versions 
  • Review environmental conditions 
  • Test communication 

Return Authorization Request

  • Submit through Yokogawa's system 
  • Include complete documentation 
  • Provide diagnostic data 
  • Await technical review 
  • Receive handling instructions 

Product Return  

  • Package with ESD protection 
  • Include all required paperwork 
  • Ship to designated facility 
  • Maintain tracking information 
  • Follow calibration preservation guidelines 

Technical Analysis and Credit Processing  

  • Engineering evaluation 
  • Performance verification 
  • Calibration check 
  • Warranty verification 
  • Credit approval 
  • Account reconciliation 

Best Practices for Distributors 

Documentation Management  

  • Maintain calibration records 
  • Keep configuration data 
  • Track software versions 
  • Document environmental conditions 
  • Preserve diagnostic reports 

Staff Training  

  • Regular policy updates 
  • Technical certification 
  • Calibration procedures 
  • Installation requirements 
  • Configuration management 

Customer Communication

  • Environmental requirements 
  • Maintenance guidelines 
  • Calibration schedules 
  • Software update procedures 
  • Configuration backups 

Common Pitfalls to Avoid 

  • Incomplete technical documentation 
  • Missing calibration data 
  • Incorrect firmware information 
  • Late claim submission 
  • Improper ESD protection 
  • Inadequate packaging 
  • Insufficient diagnostics 
  • Missing configuration backups 

Tips for Expedited Processing 

Documentation Preparation
  • Complete all technical forms 
  • Provide detailed diagnostics 
  • Include clear photographs 
  • Document configurations 
  • Verify software versions 
System Usage  
  • Use online portal efficiently 
  • Track submissions regularly 
  • Maintain digital records 
  • Follow up systematically 
  • Monitor claim status 
Technical Communication
  • Report issues accurately 
  • Document troubleshooting steps 
  • Include diagnostic data 
  • Describe problems clearly 
  • Provide system context 

Conclusion 

Effective management of Yokogawa product returns and claims requires technical expertise and thorough documentation. Following these guidelines ensures proper processing while maintaining strong relationships with both Yokogawa and your customers. 

For direct access to Yokogawa's portal click here. 

 

 

Did you know?

Continuum helps dealers and distributors streamline returns and claims with our Returns Management Software so you can spend less time filing claims, ensure accurate credits, and resolve customer issues quickly and efficiently. Book a demo today to learn more.

 

 

Post by Continuum Team

Comments